Ammonia Leak Prompts Evacuation at Tyson Foods Plant

by | May 27, 2025 | Chemical Injuries, Chemical Injury, Work Injury, Workplace Accident, Workplace Injuries, Workplace Safety, Wrongful Death

Last week, an ammonia leak at the Tyson Foods plant in Monroe, North Carolina, prompted a swift evacuation. Emergency crews responded quickly to the gas leak, and thankfully, no injuries were reported. While the situation was brought under control within the hour, this incident highlights a serious and recurring risk faced by workers in chicken processing plants across the United States: ammonia exposure and other occupational hazards.

Chicken processing plants use large quantities of hazardous chemicals like ammonia, and workers in these facilities are often exposed to high-risk environments. If safety protocols fail or equipment malfunctions, the results can be catastrophic. At Kherkher Garcia, we help injured workers understand their legal rights and pursue the compensation they deserve after workplace incidents like chemical leaks, burns, or toxic exposure.

In this article, our work injury attorneys explain the dangers of ammonia gas, the occupational risks in poultry processing facilities, your legal rights as a worker, and why it is important to work with an experienced work injury attorney.

Ammonia Leak Prompts Evacuation Details

On April 15, a gas leak at the Tyson Foods plant in Monroe led to a full evacuation of the facility. Emergency responders, including multiple agencies, identified the incident as an active ammonia leak and urged the public to stay clear of the area. Fortunately, all employees were safely evacuated, and no injuries were reported. The leak was successfully controlled by early afternoon. The cause of the leak is under investigation.

What Is Ammonia and Why Is It Used in Chicken Processing Plants?

Ammonia is a colorless gas with a pungent odor, commonly used in industrial refrigeration systems – especially in food processing and cold storage facilities. In chicken processing plants, ammonia is essential for:

  • Maintaining low temperatures to preserve meat
  • Cleaning and sanitation processes
  • Preventing bacterial growth

While ammonia is effective for industrial use, it is extremely hazardous to humans when leaked or improperly handled.

Hazards of Ammonia Exposure

When released into the air, ammonia can rapidly cause harm through inhalation, skin contact, or eye exposure. The severity of injuries depends on the concentration of ammonia and the duration of exposure. Acute ammonia exposure can lead to:

  • Eye, nose, and throat irritation
  • Burns to the skin or respiratory tract
  • Coughing, chest pain, and difficulty breathing
  • Pulmonary edema (fluid in the lungs)
  • Blindness or permanent eye damage
  • Death in high concentrations or prolonged exposure

Workers in confined spaces like refrigeration rooms or processing lines are especially vulnerable. If ventilation systems fail or a leak goes undetected, the gas can quickly accumulate to dangerous levels.

Other Occupational Hazards in Chicken Processing Plants

Ammonia exposure is just one of many dangers that poultry workers face. These plants operate under high-speed production demands, often with long hours, cold temperatures, and heavy machinery. Common injuries include:

  • Repetitive strain injuries (e.g., carpal tunnel syndrome)
  • Lacerations from knives or cutting machines
  • Slips, trips, and falls on wet or greasy surfaces
  • Musculoskeletal injuries from lifting heavy items or working in awkward positions
  • Infections due to exposure to raw poultry or contaminated surfaces
  • Burns or chemical injuries from cleaning agents and disinfectants

These dangers are often made worse by inadequate safety protocols, poor training, lack of personal protective equipment (PPE), or underreporting of safety violations. These dangers are not limited to workers, however; first responders are also at risk.

What Are Your Legal Rights After a Work Injury?

If you suffer injuries while working in a chicken processing plant, whether from an ammonia leak or another workplace hazard, you may have several legal options for seeking compensation:

Workers’ Compensation

Most employers are required to carry workers’ compensation insurance, which provides medical care, wage replacement, and disability benefits to injured workers. However, these benefits are limited and may not cover all your losses.

Third-Party Lawsuits

If an injury is due to defective equipment, a maintenance contractor, or a chemical supplier, you may be able to file a third-party lawsuit for additional compensation. These claims can help you recover damages for:

  • Pain and suffering
  • Full lost wages (not just a portion)
  • Loss of future earning capacity
  • Permanent disability
  • Emotional distress

Wrongful Death Claims

If a worker tragically dies due to ammonia exposure or another workplace hazard, surviving family members may be able to file a wrongful death claim for funeral costs, loss of financial support, and emotional suffering.

Why You Need a Work Injury Attorney

Navigating a work injury claim is not easy, especially when dealing with large corporations like Tyson Foods or insurance providers who are focused on minimizing payouts. An experienced work injury attorney can:

  • Investigate the cause of the incident
  • Gather evidence of employer negligence
  • Negotiate with insurance companies
  • File lawsuits against responsible third parties
  • Ensure you receive the maximum compensation allowed by law

At Kherkher Garcia, we understand the complex regulations surrounding industrial accidents and chemical exposure. We have helped countless injured workers get justice after workplace incidents, and we are ready to fight for you.

Frequently Asked Questions (FAQs)

What should I do if I’m exposed to ammonia at work?

  • Seek immediate medical attention.
  • Report the exposure to your supervisor.
  • Document your symptoms and treatment.
  • Speak with a work injury attorney as soon as possible.

Can I still file a claim if I didn’t report the injury immediately?

Yes, but delays in reporting may affect your ability to collect full benefits. Contacting an attorney quickly can help protect your rights.

How long do I have to file a work injury claim?

Typically, you should file a workers’ compensation claim within two years. This depends on your state. Third-party lawsuits may have different deadlines. Don’t wait. Speak to a lawyer right away to avoid missing important deadlines.

What if I’m undocumented, do I still have rights?

Yes. All workers, regardless of immigration status, are entitled to a safe workplace and may qualify for workers’ compensation. Do not let fear stop you from asserting your rights.

Kherkher Garcia Is Here to Help Injured Workers

Ammonia leaks and other hazards in poultry processing plants can leave workers with life-altering injuries. At Kherkher Garcia, we believe that no worker should suffer in silence or accept less than they deserve. Our legal team is committed to protecting the rights of injured workers and holding negligent employers accountable.

Whether you were exposed to toxic chemicals, injured by unsafe equipment, or hurt due to poor working conditions, we are ready to stand by your side.

Get Help Today

If you or a loved one was injured in a chicken processing plant, contact Kherkher Garcia for a free consultation. Our experienced attorneys will review your case, explain your options, and fight for the justice you deserve. Call us now at 713-333-1030. You can also fill out our online form to schedule your free consultation or request additional information.

Your health, your rights, and your future matter. Let Kherkher Garcia help you take the next step toward recovery.

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Kevin Haynes

Kevin Haynes

Firm Partner and Trial Lawyer

This article was written and reviewed by Injury Trial Lawyer and Firm Partner Kevin Haynes. Kevin has been a practicing injury lawyer for more than 15 years. He has won $150 Million+ in Settlements and Verdicts for his clients. Kevin is powerful and effective in the courtroom and the trial lawyer you want on your side if you or a loved one have been seriously injured at work or on the road.

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